| Raw Material Inspection |
Verify steel mill quality certificate |
Each batch |
|
Identification, appearance, dimensions |
Once per heat/batch |
|
Chemical composition, mechanical properties |
Once per heat/batch |
| Incoming Inspection |
Check appearance, width, thickness, material |
Each batch |
| Strip Butt Welding |
Complete strip end welding per process card |
Each batch |
| Forming Inspection |
Measure spiral pipe diameter during forming |
Real-time, each piece |
| Submerged Arc Welding |
Welding parameters meet process requirements (wire match, current, voltage, travel speed) |
Real-time monitoring, each piece |
|
Weld quality inspection (appearance, OD, surface quality) |
Real-time monitoring, each piece |
| Cutting |
Pipe length meets requirements |
Real-time monitoring, each piece |
| Mechanical Property Test |
Tensile test, metallography, CVN impact test, bend test, DWTT, etc. |
Once per heat/batch |
| Radiographic Testing |
Inspect internal weld defects |
Each pipe |
| Ultrasonic Testing |
Inspect internal weld defects |
Each pipe |
| End Facing / Beveling |
Pipe ends meet standard bevel requirements |
Each pipe |
| Hydrostatic Testing |
Check for leakage |
Each pipe |
| Finished Product Inspection |
Geometric dimensions |
Each pipe |
|
Appearance and surface quality |
Each pipe |
|
Mechanical & process properties, NDT |
Verification |
| Marking |
Pipe identification marking |
Each pipe |